A Build for the Ages

Posted on: 23 June 2022

Metal plate rolling is important in shaping metals for industrial needs, such as for food processing and automobile production. A piece of equipment called a plate rolling machine or plate bending machine enables this process. The specialized machine rolls various types of metal sheets into unique, sophisticated, and cutting-edge designs. Its working mechanism utilizes strong and precise layers of rolls powered by hydraulic and mechanical systems. The metal sheet passes through the rolls to produce the desired shape. The following are the benefits of metal plate rolling.

Versatility

Several aspects of metal rolling bring versatility and flexibility to your industrial activities. First, it enables you to get a cross-section of profiles and shapes rather than fixed shapes. For example, you can customize it to get curved, round, and closed metal profiles. Second, you can roll-form all types of metal, including ferrous and non-ferrous ones, without any complexity. That enables you to work with multiple types of metals with one piece of equipment, saving the hassle of investing in different shaping methods. Lastly, metal rolling allows shaping metals with finished painting and coating without any effect—thus minimizing the need for additional handling measures such as repainting.

Precision and Consistency

When shaping metals of the same design to be used in multiple types of equipment, it's important to be accurate and consistent to achieve a uniform look and performance. That helps you improve efficiency and customer satisfaction. For instance, when shaping metals for automobiles' rims of the same model, they need to get the right balance, aesthetics, and perfect replacement copy. Metal rolling machines sharpen metals to meet very tight tolerances ensuring accuracy and precision. The rolling plate machine also incorporates notching and punching to maximize precision.

Cost-saving

When choosing a metal shaping method, energy efficiency should be a key consideration to save on bills. Metal plate rolling doesn't involve heating, thus helping minimize energy costs in your industry. The process entails gradually bending metal sheets in different stages, such as punching and notching to a final desired. It eliminates processes such as deburring, which involve electrical currents to smooth and neaten edges. Additionally, precision and accuracy capabilities help minimize wastage that would have been brought about by cutting extended edges to get an accurate shape, ultimately saving on the cost of metal raw material.

High Productivity

Benefits like high-accuracy levels and versatility make metal plate rolling a very productive and efficient shaping method. They also have high automation levels, which means minimal human interaction in the entire process. That enables you to perform mass production, meet huge demands and maximize profits.

Conclusion

Metal plate rolling is a versatile, accurate, cost-effective, and highly productive method of shaping metal. Consult an expert in metal fabrication for information on metal plate rolling and customize your sheets to meet the demands of your industry.